Electronic sequence control for intermittent operation of rotary electrode welding apparatus



Dec. 15, 1953 J J RILEY ET AL 2,662,959

ELECTRONIC SEQUENCE CONTROL FOR INTERMITTENT OPERATION OF ROTARY ELECTRODE WELDING APPARATUS Filed Feb. 11, 1952 2 Sheets-Sheet l S 1 i {2 a I 0 v u. u u

INVENTORS JOSEPH J, RILEY RICHARD ALM ATTORNEY Dec. 15, 1953 Filed Feb. 11, 1952 J. J. RILEY ET AL 2,662,959 ELECTRONIC SEQUENCE CONTROL FOR INTERMITTENT OPERATION OF ROTARY ELECTRODE WELDING APPARATUS 2 Sheets-Sheet 2 f") L a VAVAVAVW E1 m I) T A W INVENTORS JOSEPH J. RILEY RICHARD ALM BY Wf- W ATTORNEY Patented Dec. 15, V 1953 ELECTRONIC SEQUENCE CONTROL FOR IN- TERMITTENT OPERATION OF ROTARY ELECTRODE WELDING APPARATUS Joseph 3'. Riley and Richard Alm, Warren, Ohio, assignors to The Taylor-Winfield Corporation, Warren, Ohio, a corporation of Ohio Application February 11, 1952, Serial No. 270,932

8 Claims.

The present invention relates to sequence control arrangements for electric resistance welding apparatus and has particular application in controlling the operation of rotary electrode apparatus wherein accurately regulated step-bystep movement of the electrodes along the workpieces is desired.

It is an object of the present invention to provide a simple and practical control circuit for use with roller spot welding apparatus wherein intermittently operated indexing means is provided for moving the welding electrodes across the workpieces between applications of welding energy thereto whereby a plurality of spaced spot welds may be provided over the surface of metal strips or sheets, for example.

As will appear hereinafter our control arrangement finds particularly meritorious application in welding systems employing adjustable elec trode indexing apparatus of the type shown and described in co-pending application Ser. No. 259,168, filed November 30, 1951, of Melvin M. Seeloif and Donald M. Campbell, entitled Indexing Mechanism. The above identified application describes a mechanism adapted to effect intermittent movement of rotary electrode wheels in infinitely adjustable increments whereby accurate spacing of welds may be obtained. The described mechanism also includes an arrangement whereby a complete indexing movement of the electrodes is obtained, for example, upon energization of a control switch or valve for the mechanism, and another complete indexing movement is obtained upon subsequent deenergization of the control switch or valve. Thus, :a'

in providing a control circuit for such indexing apparatus, arrangements must be provided whereby an index control switch or valve will be energized at the proper point in one cycle, but

whereby it will also be deenergized at that same point in the next succeeding cycle. Accordingly the present invention seeks to provide a novel and practical control circuit arrangement whereby alternate energization and deenergization of suitable index control means may be obtained at exact predetermined points in succeeding alternate welding cycles.

Another object of the present invention is the provision of a welding cycle sequencing control circuit for use with indexing apparatus of the above described general character wherein means are provided for readily adjusting the duration of the timed period allotted for an indexing operation whereby substantially immediately upon the termination of indexing movement of the electrode wheels a subsequent phase of the welding cycle, as for example the welding phase, may be initiated. It will be understood that where an adjustment of the indexing movement of the welding electrodes is made, as for example an adjustment from a relatively large movement to a small movement, the time required to complete such movement will be substantially reduced. Thus, to avoid unnecessary waste of time during a complete control cycle we have provided means for quickly and accurately adjusting the index time of a control cycle to conform with the time required for the actual movement of the electrodes to take place.

Another object of the present invention is the provision in electronic control apparatus having the above named characteristics of a novel and extremely simple arrangement whereby but a single adjustment is required to effect properly timed energization of an index controlling valve or switch in one cycle and to effect deenergization of such valve or switch at the exactly same point in the next succeeding control cycle. The proposed arrangement eliminates the need for mechanical devices such as ratchet relays and the like and accordingly reduces the time required for the indexing operations.

Yet another object of the invention is the provision of an electronic sequencing circuit for use particularly in electric resistance welding apparatus of the roller spot type which is adapted to effect indexing movement of the welding electrodes during each complete control cycle and to automatically efiect recycling of the control whereby upon a single initiation of the control a complete welding operation, comprising a large number of spaced spot welds, may be performed.

In conjunction with the above and with the above stated object of providing a readily adjustable index time, it is an object of this invention to provide a sequence control circuit wherein recycling may be effected in an absolute minimum of time to thus further reduce the time lapse between applications of welding energy to the workpieces.

The above and other objects and advantages of the invention will become apparent upon full consideration of the following detailed specification and accompanying drawing wherein is illustrated a preferred embodiment of the invention.

In the drawing:

The sole figure of the drawing, shown in two parts, Figure 1a and Figure lb, is a schematic representation of an electronic sequence control constructed according to the teachings of our invention and employed in roll-stop welding apparatus.

In Figure la the reference numeral It designates a conventional power transformer the primary winding Hip of which is connected to a suitable commercial A. C. power source II. The secondary winding [s of transformer I0 is connected at each end terminal to an anode member of a double-anode rectifier discharge device l2. The common cathode element of discharge device I2 is connected through bleeder resistors I3 and i4 and through filtering capacitor l5to a center tap of secondary winding Ills whereby upon application of power from the source I! a filtered full-wave D. C. potential will appear across resistors i3 and it. Positive and negative line conductors l6 and 41 respectively are connected across resistors i3 and Hi to furnish operating potential for a plurality of discharge devices and other electrical components of our circuit as will appear. Accurately regulated biasing potential for the various discharge devices is supplied by means of conductors l8 and it, the former of which is connected at an intermediate tap to secondary winding His, and other conventional components including a rectox i3, resistor 26, capacitorsil and ,22 and glow discharge tube 23.

Connected across the line conductors l6 and IT, in series relation, are an initiating switch 2 5, gaseous discharge device 25, resistor 26, and the operating coil 21 of a relay 28 having normally open contacts 28a and 28b, and normally closed contacts 280 and 28d. Discharge device 25 is of the grid controlled type and the grid circuit therefor comprises acurrent limiting resistor 29 and secondary winding 33s of an impulse transformer 36. The last mentioned elements 29. and 36s are referenced to the source of biasing potential at conductor l8 whereby. discharge device 25 is rendered normally non-conducting.

As willlater be more fully understood a. control cycle is initiated by causing discharge device 25 to conduct whereby relay 28 is energized. In accordance with the principles of the invention we may cause discharge device 25 to conduct at the desired time by providing a suitable impulse signal at primary winding 33p whereby the control grid of discharge device becomes at least momentarily positive. For this purpose we have connected one side of the primary winding 38pm one terminal of a capacitor 3! and the other side of the winding 30p throughnormally closed contacts 280 tothe, cathode of discharge device 25. The, other terminal of the capacitor 3! is connected to line conductor ll. Thus it will be apparent that with capacit-or l charged toa suitable potential and to the proper polarity closing of initiating switch 24 will form a dis charge path for capacitor 3! through primary winding 33p whereby a positive grid impulse may be applied to discharge device 25 to condition the same for conduction. Closing of switch 24 also furnishes anode-cathode potential to the discharge device 25 and the same will then continue to conduct until such anode-cathode potential is subsequently removed.

For charging the capacitor, 3| whereby an initiating pulse may be furnished as above described we have connected the same, througha current limiting resistor 32, across bleeder resistor Id of the D. C. power supply. Thus charging potential will appear across the terminals of the capacitor 3! at all times when the circuit is energized and the capacitor will be maintained at full charge unless a discharge path is provided by closing of the initiating switch 2 5. It will be noted, however, that since the discharge path for capacitor 3| includes normally closed contacts 280 the discharge path may be closed but momentarily, i. e. during theinterval between the closing of switch 24 and the subsequent energization of relay 28. This arrangement, as will appear, is efiective in reducing to an aboslute minimum the time required to recycle the control apparatus during continuous operation thereof.

Upon energization of the relay 28 and closing of contacts 28a thereof, line conductor i6 is connected to a conductor 33 whereby through the conductor 33 and line conductor l1 operating potential may be supplied to a pair of gaseous discharge devices 34 and 35 (see Figure lb). Discharge device 34 is of the type having a screen and control grid and in the illustrated bodim nt o t nve t o bo h r d cresce nected to the bias potential conductor l8 where.- by in order to fire the discharge device v$4 the control grid thereof must be substantially positive with respectto the cathode.

Included in the control grid circuit for. dis.- charge device 3% is a timing capacitor 36. One terminalof capacitor it is connected to conductor it while the second terminal, in addition to being n c ed t t a oidischere de ice 34%, is connected through resistors sl tfl and timing potentiometer All toconductor 33. Conductors 3,3 and I8 constitute a source of charging potential for. capacitoriit; the rateof such charging being determinedby the series connected resistance and being adjustableby means of potentiometer ii. Normally, however, capacitor-36 is shunted by means of conductortZ, normally closed contacts 28d, conductor A3 and low value resistor i t whereby susbtantially no voltage is applied at the control grid of discharge device 3-3. Upon energization of relay; 2;B the shunt is disconnected andcapacitor 36 ;be gins to charge-at a-predetermined rate causing discharge device 3 3 to conduct a predetermined time thereafter. The-time interval between the firing of discharge devices 25 and is known as index time and, as will later appear, it is during this interval that the welding electrodes are moved a predetermined distance across the workpieces.

It is contemplated that in the described arrangernent discharge device 3 5 will be rendered conductive after capacitor 36 has beencharged to a potential which is substantially less than half the available charging potential. The timing period is thus inherently accurate even where substantial fluctuations occur'in the charging potential.

Connected in series with the anode of discharge device 35 are resistor fi and reIay- GB having normally open contacts A600 and 45b. Relay-fiewill of course become energized by COnduction in discharge device 35. Contacts-45a are associated through conductors 4? and 8 with a conventional l contactor a d t me t9. anditi cont mplated that closing of contacts dfia willinitiatethe flow of weld current through weld transformer'fiifi and electrodes 5! and: 52to worlrpieces53 and 5li; the contactor also serving totime the duration or" the weld through any of various well-known means. Contacts 36b, when closedby energization of relay 46, provide along with conductors 55 and 56 and resistortl a second shunt pathg fcr pac 36 reb he c a in s tseii xis removed therefrom. Discharge device 34, being of the gaseous or mercury arc type will, however, continue to conduct regardless of the reduction in control grid potential.

Discharge device 35, which is connected across conductors 33 and I1 through resistors 3139, is maintained in a normally non-conductive state by means of a control grid bias which is applied thereto from conductor 18. Included in the control grid circuit is the secondary winding 58s of an impulse transformer 58. The primary winding 58p is connected to the contactor and timer 49 and according to the principles of the invention the latter will include means operative upon the timing out of the weld time period, or upon the completion of a predetermined portion of the weld time period, to impress a positive potential pulse upon winding 58p which is sufiicient to cause discharge device 35 to begin conducting. Such means may comprise, for example, a discharge device connected in series with the winding 58p and operative upon completion of a predetermined energization time of the contactor 49 to conduct, sending a pulse of electric energy to the winding 55p, Arrangements of this type are common in the art as illustrated in U. S. Patent No. 2,493,839 to C. W. Thomas et al., where a gaseous discharge device begins to conduct after a weld time period of predetermined length to deenergize a weld contactor and initiate a new control period.

Connected between the anodes of discharge devices 34 and 35 in conventional flip-flop manner is a capacitor 59 which is effective upon the firing of discharge device 35 to momentarily place a negative potential upon the anode of discharge device 34 rendering the same non-conductive to deenergize relay 46, open contacts 46a and reset the weld contactor 49. It will be noted that contacts 46b and 28d will be concurrently open at this time and accordingly both shunt circuits for capacitor 36 will be open allowing the latter to recharge. With discharge device 35 conducting, however, the charging potential for capacitor 36 will be the sum of the biasing potential between conductors I! and i8 and the arc drop across discharge device 35. Hence the positive control grid signal upon discharge device 34 is merely the arc drop of discharge device 35, and since the screen grid of discharge device 34 is highly negative the slight positive signal upon the control grid is insufiicient to cause discharge device 34 to refire.

Upon termination of the weld time period it is common practice to provide a hold time period wherein the electrodes are held in weldin position in the absence of any flow of welding energy whereby the weld may solidify and cool suificiently to insure adequate bonding of the metal. For this purpose we have provided a grid controlled gaseous discharge device 59 which is connected across resistors 38 and 39 through conductors 6t and 6! and the primary winding 62p of an impulse transformer 62. Connected in series with the cathode of discharge device 59 are resistor 63 and potentiometer 54 of high resistance value, and connected in parallel with discharge device 59 is a capacitor 65. The control grid of the device 59 is connected between resistors 38 and 39 and thus it will be apparent that upon a sufiicient anode-cathode potential appearing across capacitor 65 discharge device 59 will be rendered conductive. Capacitor 55 will of course begin to charge immediately upon the firing of discharge device 35 and the potential at the terminals of the capacitor, and hence at the anode and cathode of discharge device 59 will build up at a predetermined rate as according to the setting of potentiometer 64. Thus, a predetermined time subsequent to the firing of discharge device 35, discharge device 59 will be rendered conductive. This variable delay period is utilized to provide a hold time as will appear.

Conduction in discharge device 59 causes an impulse to be sent through conductors 60 and GI to the primary winding 62p, and this impulse is translated into the secondary coil 62s which forms a part of the control grid circuit of each of a pair of negatively biased gaseous discharge devices 61 and 68 connected across line conductors l6 and H. As shown in Figure 1a the control grid circuits for each of the discharge devices 51 and 63 include a pair of resistors 69 and 10 or 69' and H1. Connected between resistors 89 and '10 in the grid circuit for discharge device 61 are conductors H and '52 and normally closed contacts 13a of a relay 13. Conductor i2 is connected to the bias potential conductors l8 whereby the impulse transformer 62 is normally shunted out of the control grid circuit for discharge device 61. A similar arrangement is provided for discharge device 68, i. e., conductors l l and I2 and contacts 131), except that contacts 131) are normally open whereby impulse transformer 62 is normally included in the grid circuit of discharge device 68. Thus it will be apparent that upon the firing of discharge device 59 the resultant impulse sent to transformer 52 will cause discharge device 68 to conduct.

According to the teachings of the invention the operating coil of relay "I3 is connected in series with discharge device 58 and hence the relay '53 will become energized at the end of the hold time period.

It is desirable at this time to index the electrodes 5| and 52 to a new welding position for a subsequent welding operation, and accordingly we have provided means including normally open contacts 530 of relay 13 to effect such indexing movement. The preferred apparatus for indexing electrodes 5! and 52 is described in detail in the previously mentioned co-pending application Ser. No. 259,168, filed November 30, 1951, and thus we have included herein only a schematic representation of such apparatus.

In the arrangement shown one of the welding electrodes 52 is operatively connected by means of a shaft 14 to the driven member 75a of conventional overrunning clutch 15. The driving member 15b of the clutch is connected by means of a toggle mechanism 15 to a vertically movable piston rod 1'! adapted to be operated upwardly or downwardly by actuators l3 and '15 positioned at the upper and lower ends respectively of the piston rod 11. As indicated in the drawing the piston rod i1 is adapted to be moved in either direction from the dead center position of the toggle mechanism 15 and it will be understood that in a full stroke movement of the rod 11 the toggle mechanism will move from a given position through dead center to a position at the opposite side of dead center corresponding to the starting position of the toggle mechanism. Accordingly the driven member of clutch 15 will first move in a driving direction and then in a free wheeling direction. The movement in the driving direction will cause the electrode 52 to be indexed to a new welding position, and it will be readily understood that the magnitude of such movement may be adjusted by merely adjusting 7'; the length'icf stroke'aof :therod '11. M'eansfiforf accomplishing: this are described hin: the above referred to." co-pending application:

It will be noted that inthe-arrangem'ent shown indexing movementof the electrode 52 will: occur during the-first half stroke of the-rod Ti re ard lessof whether the sameismoving'upwardly ordownwardly; Thus we provide that at the end' of one welding; cycle actuator l9; for 1 example, will be; energized to cause@upWard-movementof' the rodi'll, and iat the'end of the next :succee'd ingiwelding cycle actuator 18 willbe energized: tocause downward movement of the rod 17. To accomplish thiswe have 'provided asolenoid"- oper ated four-"way val'v'e' 8li which -in a dealergize'dcondition connects actuator 8 with a source of air or i hydraulic fluid; not shown; and -actu-' ator 19with exhaust.- Piston rod T! is-thus normally inthe lower position;

Upon the timing out'of the-hold time period I and the-resultant firing of discharge devices '59 andfiii contacts [30 close toconnect the operatcoil-8i of valve '8U=with a -suit'able power sourceV. The plunger of valve tfl is accordingly. shifted to theleft' connecting actuator 'lfl with: the source of air or fluid, notshown; whereby rod -TTis moved upwardly to index electrode 52.

Operative substantiallysimultaneously with theinitiation of" the indexing of electrode- 52 we-'haveprovided means adapted to recycle the control apparatus for a subsequent control cycle or to terminate the welding operation-as may be desiredi In the illustrated embodiment we have utilized for this purpose a grid controlled gaseous: discharge device '66 Whichis connected across hneconductors "Id and H. The control grid circuit for-discharge device (it-is referenced to conductor 18' and? includes the secondary Winding 62s of impulse transformer'82.. Thus at the end of 'a holdtime period, when impulses are impressed: in the grid circuits of discharge devices-crane: 68; a like impulse is impressed=- upon-thecontr ol grid of discharge devicefidto render-the latter conductive; Thus, by connect-- inga capaci'tor 83 I in conventional fiip flop arrangement between the anodes ofv discharge devices EB and 25" wemay utilize the impulse provided by transformer 62 to extinguish dis charge-device 25- and terminate a control" cycle. i

If recycling operation is desired the initiating. switch 2fll may be held closed wherebyupon dischargedevice being" extinguished 'and relay: 23' becoming deenergized contacts 280 will close to provide a discharge path for capacitor "3| through transferinersc.:- Asa result discharge device is' immediatelys. refired to initiate a 'newcycle: of

operation. Discharge device 66 is extinguished Icy-the action of capacitor 83."

It WiIY be-underst'ood that the recycling of the We-mayso' regulate the index time periodxthat 1:

dischargerd'evice-a l "will conduct to begin aweld substantially at the instant the toggle'-mecha-- nism 76;reaches dead'center position." Ifthe length of the "indexing stroke of rod :7? 'is 'increased or decreased, potentiometerj-fl-may be commcnsurately adjusted so that thei'iow-of weldcurrent does-not begin before or-afterelectrode 52"has stopped; but substantially at the-same instant it is stopped; We thusprovide that the 1 welding: 1 energy: delivered at the electrodes: 5

Thusit will be apparent that by and: 52 Fmayi be utilizedin the :mostieffective manner with a minimumiwaste 'ofi'time In: the preceding we have: described a; single cycle of operation'wherein during. the index:

time period' the pistonrod H is moved upwardly/in :response'sto energization of valveviiflz Atthe end of the'znexti'succeeding cycle-it :isnecessary. to l deenergizepvalve 80 to cause theirodi H 'to-= move downwardly. This We accomplish :by a l-novel arrangement of discharge devices 61 and EB Wher-ebyrthesame fire alternately in" sue ceedinglcycles a. continuing series thereof i As shown in Figure la a capacitor 84 connects the dischargedevicesli'l and 68 in fiipr-fiopmanner rwh'ereby firingzof'one of the-deviceswill render Thus, for example: after a controlcycle as hereinbefore described wherein indexing. movement of electrode -52 was; initiated by firing of discharge device 68} con I tacts ISa-Lare open while contacts i3bxare'closed-,zl shunting: impulse transformer =82 'out of the: grid i circuit for discharge-device ts iwhil'e connecting; it into'the circuit for discharge device 6?; When-.: the next succeeding impulseis applied 'totranse :;foriner 62 at theend ofa hold time period'dis+"- chargedevice fiiwillberendered conductive caus the 1 other: non-conductive.

ing- 'relayl't'and: valveBfi'to be deenergiz'ed and the-rod H to be moved downwardly.- This ark rangeinent is effective "to'reduce by' half' the 'znumber of operatiens of relay 13 and valve BU thus insuring a substantially longer 'period i of operation: thereof: And it will bra-"particularly noted that this is accomplished Without any way affecting the timing accuracy or theap gparatus "since in each instance discharge" :de-

vice is rendered conductive-to initiatein'dexing movement of the electrode 521 To enda continuing-series of welds switch '24' is :merely Jreleaseol *Wh'ere'by upon discharge de vice =66rendering 'discharge device 25non-con-- ductiVetheanode cath'ode"potential holding on cuit 'throughl' contacts 2751's opened to pr-event initiation of anew cycle of "operation'.-

In" some-instances it "has been found desirable: 2 :gto -pro'videacooltime period aiter the hold time period wherein theelectrodes and] or work-I to insure "most eiiective utilization of the weld ing apparatus. It iscontemplated that ;means':j= for timing a cool time period would be in i' corporated' into the contactor' and timer 49 weld :time period; Thus, should"cool time be longer" than index time thecontactor will: remain deenergized-,= even though rela-y46 of the-- control circuit is energized, until the cool time period has timed out.

further-control function takes place until asig-a .nal is If received by transformer 58' atthe end of the weld time periodany delay within the contactor caused by a cool time of longer-duration than 1 index time? will not affect the remammg control phases 1 provided by our circuit. 'If -cool time is -shor-ter than index time the former will have no eifect upon the control cycle.

It should" now-'be apparent that-we have-ad complished the r objects initially: set "forth: Our

control circuit provides a novel and: exceptions It: will be understood that since after'energization of relay SS-no" ally useful means of controlling the various sequentially related phases of roller-spot welding operations, and is particularly adapted for use where electrode indexing apparatus of the type requiring energization and deenergization on alternate control cycles is employed.

In contemplation of the use of indexing apparatus having an adjustable indexing movement we have provided an arrangement whereby our control apparatus may be adjusted to provide an index time equal to the time re quired to accomplish a specified mechanical movement of the welding electrodes. This arrangement helps maintain the non-productive time of the welding apparatus at a practical minimum as will be readily understood.

An important feature of our invention is the novel arrangement of discharge devices 51 and 68 and relay '53 whereby the said discharge devices are rendered conductive on alternate cycles to alternately energize and deenergize index control valve The teachings of our invention in this respect eliminate such devices as ratchet relays and the like and accordingly eliminate the time delays inherently caused thereby. It will be apparent, moreover, that the operating life of relay is will be substantially double that of an equivalent ratchet relay or similar device requiring energization and deenergisation during each control cycle rather than on alternate cycles as is taught herein. Our arrangement is equally accurate in timing the instant of energization or deenergization of relay '13 since impulse transformer B2 is in efiect shifted from one control grid circuit to the other of discharge devices 62' and 68 during alternate control cycles. Initiation of the electrode indexing may thus be readily controlled by adjustment of a single potentiometer or other device.

We have also provided a novel arrangement for recycling our control apparatus whereby when initiation switch 24 is held closed discharge device 25 is rendered non-conductive only for that period of time required for relay 28 to drop out of energized position to close contacts 280 and cause capacitor 3! to discharge through transformer iii to again render discharge device 25 again conductive. It will be apparent that recycling in the manner taught is substantially instantaneous.

The cumulative eilect of the various time-saying features of our control circuit apparatus have been manifested in the commercial embodiments thereof where, in weldin apparatus utilizing an indexing mechanism as disclosed by related copending application Ser. No. 259,168, filed Novvember 30, 1951, as many as four hundred welds per minute are possible. This represents a substantial improvement over apparatus heretofore known in the art.

Having thus described a preferred embodiment of our invention, what we claim as new and desire to secure by Letters Patent is:

1. In control apparatus for electric resistance welding apparatus of the type adapted to perform a plurality of spaced welds in controlled sequence and including means adapted upon alternate energization and deenergization in succeeding control cycles to cause indexing movement of welding electrodes; the combination of a D. C. power supply, a solenoid operated control device adapted upon energization to cause a first indexing movement of said elec trodes and upon subsequent deenergization to cause a second indexing movement of said electrodes, relay means associated with said control device for energizing and deenergizing the same, a first gaseous discharge device connected to said power supply and associated with said relay means adapted when conducting to energize said relay means, a second gaseous discharge device connected to said power supply, a capacitor connecting the anodes of said first and second discharge devices whereby initiation of conduction in one of said discharge devices renders the other of said discharge devices non-conductive, said first and second discharge devices having control electrodes, first and second control circuits for the control electrodes of said first and second discharge devices respectively including means to maintain said discharge devices in a non-conductive state, impulse translating means associated with each of said control circuits adapted when energized to impress a starting signal on said control circuits, switching means including normally open and normally closed contacts adapted in response to said first discharge device being non-conductive to provide a low resistance circuit path in said second control circuit in parallel with said impulse translating means whereby upon said impulse translating means being energized only said said first discharge device will be rendered conductive and responsive to conduction in said first discharge device to provide a similar low resistance circuit path in said first control circuit whereby upon the next subsequent energization of said impulse translating means only said second discharge device will be rendered conductive, and means associated with said welding apparatus and responsive to the termination of a welding operation therein to energize said impulse translating means.

2. In control apparatus for electric resistance welding apparatus of the type adapted to perform a plurality of spaced welds in controlled sequence and including means adapted upon alternate energization and deenergization in succeeding control cycles to cause indexing movement of welding electrodes; the combination of a D. C. power supply, first and second discharge devices connected across said power supply, each of said discharge devices having a control electrode, first and second control circuits for the control electrodes of said first and second discharge devices respectively, means in said control circuits for maintaining said discharge devices normally non-conductive, a control device adapted when energized to cause a first indexing movement of said electrodes and upon subsequent deenergization to cause a second indexing movement of said electrodes, said control device being adapted to be energized in response to conduction in said first discharge device, means associated with said first and second discharge devices adapted in response to initiation of conduction in one of said discharge devices to render the other of said discharge devices non-conductive, control signal means in said first and second control circuits, and means associated with said welding apparatus and responsive to the termination of a welding opera tion therein to energize said signal means alteriately in said first and second control circuits whereby conduction in said first and second discharge devices is initiated alternately in response to termination of succeeding welding operations.

3. In control apparatus for electric resistance welding apparatus of the type adapted to perform a plurality of spaced welds in controlled sequence-and :including means adapted upon alternate energization and deenergization in succeeding control cycles to cause indexing movement of welding electrodes; the combination of a D. C. power supply, first and second gaseousdischarge devices connected across said power supply, means associated with said discharge devices operative in response to initiation of conduction in one of said discharge devices to render the other of said discharge devices nonoonductive, acontrol device adapted when energizedto cause a first indexing movement of said electrodes and when subsequently deenergized to cause a second indexing movement of said electrodes, said control device being adapted to be energized in response to conduction in said first discharge device, first control means for said dischargedevices adapted tomaintain the same normally non-conductive, and second control means for said discharge devices associated with said welding apparatus and adaptedin response to termination of a welding operation therein to render one of said discharge devices conductive and responsive to the. termination of anext succeeding welding operation to render the other of'said discharge devices conductive.

4. In control apparatus for electric resistance welding apparatus of the type adapted toperform a plurality of spaced welds in a controlled sequence and including means adapted upon alternate energization and deenergization in succeeding control cycles to cause indexing movement of welding electrodes; the combination of a power supply, a control device adapted when energized to.cause a first indexing movement of..said electrodes and when subsequently deenergized to cause a second indexing movement of said electrodes, electric valve means connected .to said power supply and adapted when conducting to. energize said control device, andlmeans associated with said welding apparatus and said electric valve means operative responsive to the termination of alternate ones oia series of welding operations in said apparatus to render said valve means conductive and operative. responsive to the termination of alternate welding operations intermediate said alternate ones to render said valve means non-conductive.

5. In a sequence control circuit for use with electric resistance welding apparatus of the type adapted to perform a plurality of spaced welds in controlled time, sequence and including actuating means for efiecting indexing movement of welding electrodes between succeeding welds and where the magnitude of said indexing movement may be adjusted; the combination of a weld contactor for timing the duration of a weld, means. operative in response to completion of a weld toenergize said actuating means to' cause indexing movement,.and time delay means operative a predetermined time after'energization of said actuating means to energize said contactor, said time delay means including an adjustable component whereby said last mentioned predetermined time may be adjusted commensurately with the magnitude of saidindexing movement.

'6. In a sequence control circuit for use with electric resistance'welding apparatus of the type adapted to perform aplurality ofspacedwelds in controlled time sequence and includingactuating means for effectingindexing movement ,of welding electrodes between succeeding weldsiand where the magnitude of said indexing movement may be adjusted; the combination of anelectrically operated control device forsaid actuating means operative when energized to cause a first indexing movement of said electrodes .and when subsequently deenergized to cause a second indexing movement of said electrodes, switching means for controlling energization of said control device, said switching means being adapted on alternate ones of a series control cycles toenergize said control device and on alternate control cyclesintermediate said alternate ones todeenergize said control device, a weld contactor, and time delay means for energizing. said contactor a predetermined time after operation. of said switching means in each control cycle, saidtime delay means including an adjustable. component whereby said predetermined time maybe adjusted commensurately with the magnitude of said indexing movement.

7. In a sequence control circuit for usewith electric resistance welding apparatus of, the type adapted to perform a pluralityof spaced welds in controlled time sequence andincludingactuating means for eiiecting indexing, movement of welding electrodes between succeeding welds and where the magnitude of said indexing movement may be adjusted; the combination of a weld contactor including means totime the duration of a weld, energizing means for ,said weld contactor, a control device for said, actuating means, means responsive todeenergization of said contactor to operate said control deviceto cause indexing movement of said electrodes, said energizing means including adjustable time delay means adapted a predetermined time after operation of said control device to energize said contactor.

8. In a sequence control circuit for use with electric resistance welding apparatus of the type adapted to perform a plurality of spaced welds in controlled time sequence and including actuating means for effecting indexing movement of welding electrodes between succeeding welds and where the magnitude of said indexing movement may be adjusted; the combination of aweld contactor having means to time the'durationof a weld, energizing means for said weldcontactor, a control device for saidactuating means, and control means to operate said controldevice to cause indexing movement of said, electrodes between succeeding ones of a plurality of welds, said energizing means including adjustable time delay means adapted a predetermined time after operation. of. said control ,devicetohenergize. said contactor.

JOSEPH .J. RILEY. .IRICHABD 'iALM.

Name Date Thomas "well-"1." Jan. 10,1950

Number 

